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MORGRIP保障油气管道安全运营-石油圈

2019-10-10 黑龙江-七台-新兴区
所在地区: 黑龙江-七台-新兴区 发布日期: 2019年10月10日
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MORGRIP保障油气管道安全运营 通过业务整合,管道连接服务MORGRIP将在油气开采中发挥更大的作用。 编译 | 惊蛰 近日,挪威的新兴公司CSS(Connector Subsea Solutions)已经同美国海卓泰特(Hydratight)公司签署一项协议,收购后者位于英国沃尔萨尔的MORGRIP(管道连接器)服务。在过去的六年间,CSS和海卓泰特合作完成了多项具有挑战性的海底管道维修项目。此次收购完成后,MORGRIP业务将成为CSS海底与深水管道维修及改造服务的一个重要组成部分,合并后的业务实体包括60名负责管道维修产品及服务的专业员工团队。 管道维修连接器是油气管道维修中的关键部件,一旦发生故障,后果极其严重,可能对环境和商业运营造成恶劣影响,甚至对一个区域的总体能源供应造成不良影响,所以运营商对这类设备的要求极为苛刻。MORGRIP连接器性能卓越,拥有多年的100%无泄漏应用记录。 MORGRIP业务拥有一份令人满意的成绩单,已经向全球油气行业提供了多个连接器。实力雄厚,可提供一款独特、强大、已经现场证明且经久耐用的设计方案,能够满足所有行业最严苛的标准规范。鉴于此,MORGRIP成为行业内修复关键管道的首选连接器,并被绝大多数的主流运营商所使用。 MORGRIP连接器也被证明是全球紧急管道维修系统(EPRS)的首选连接器,通过业务收购,CSS在为300多个高价值管道提供紧急维修方面一下跃居领先地位。MORGRIP业务收购完善了CSS的产品和服务系列,使CSS能够在提供完整的海底和深水管道维修服务方面居于领导地位,可在全球范围内以销售或租赁的方式提供服务。 CSS董事长Pal Magne Hisdal表示:“我们相信在未来几年内相关业务市场将会显著增长,公司通过此项战略举措,可以稳步提升核心竞争力。立足于MORGRIP业务水平和专业技术团队,我们有能力满足客户各项需求,有效执行深水管道维修项目。” MORGRIP业务主管Paul Hughes补充道:“我们两家公司之间早就建立了有效的协同作业,帮助我们开发出独特的解决方案。整合此项业务,为我们自己和市场均提供了前所未有的机遇。” MORGRIP连接器是一种无需焊接的机械连接器,可为陆地与海上,上层甲板和海底的所有类型的金属管道提供高度完整性连接。它们的设计理念是应用于无火险的无焊接永久性管道维修,消除多余的线路或连接。 连接器配置 法兰连接器:通过在裸管路末端加装ASME/ANSI级(美制)法兰,形成一个轻量级、紧凑且低成本的连接。这种结构可用于法兰更换、管道重新布线/搭接、、后期需要干预的盖管以及线轴维修,适用于上层甲板或海底。 联轴器:联轴器可将两个裸管末端直接相连,能够提供一个轻量级、紧凑且低成本的连接。这种结构可用于管道重新布线/搭接以及线轴修复;适用于上层甲板或海底。 管线接头:在制造过程中,管线接头被预焊到裸管末端,后续用来连接现有的管道,无需热工作业。该工具提供了一个灵活化的工程解决方案,能够满足特定的管道维修要求和安装要求。 端盖:端盖提供了一种简单有效的方法,通过把多余的管线进行盖堵处理,既可作为永久式维修手段,也可作为临时性维修手段,便于完成后续维修项目。端盖也可以应用于压力测试与线轴测试。 无论是应用于碳钢、不锈钢还是双工管道,连接器设计都能满足特定的服务要求。其他类型的连接器,例如三通连接器和减速机连接器,经过我们专业技术团队的优化设计,都能满足工程的应用需求。 MORGRIP连接器系列为裸管连接提供了多种有效的解决方案。所设计的产品系列不仅适用于安装在海上平台顶部的高温高压碳氢化合物服务管线,也能够远程安装并应用在超过1000米的水深区域。它们提供的连接强度能与焊接水平相媲美,并已经获得了DNV和英国劳埃德船级社的资质认证,这表明连接器可作为焊接连接的临时甚至永久性替代工具。
Connector Subsea Solutions (CSS) has signed an agreement for the acquisition of Hydratight’s MORGRIP Connector business in Walsall, UK. Over the last six years, CSS and Hydratight have collaborated to deliver challenging subsea pipeline repair projects. The MORGRIP Connector business will become an integral part of CSS’ extensive repair and modification services for subsea and deepwater pipeline repair. The consolidated entity will consist of 60 employees dedicated to pipeline repair products and services. Pipeline repair connectors are critical components in the repair of oil and gas pipelines. The operator’s requirements for this type of equipment are extremely high as the consequences of failure are dramatic with regards to potential environmental and commercial impacts and even to a region’s overall energy supply. MORGRIP Connectors boast a 100% leak free in-service track record of over 30 years. Hydratight’s MORGRIP business has a reference list second to none with more than 3,000 connectors delivered to the global oil and gas industry. MORGRIP’s offer a unique, robust, field proven, durable design that meets all of the industry’s strictest qualifications. This makes MORGRIP the primary choice of connector for the repair of critical pipelines and is in use by most of the major operators. The MORGRIP connector has also proven to be the connector of choice for emergency pipeline repair systems (EPRS) worldwide and through the acquisition, CSS takes a lead position providing emergency pipeline repair for more than 300 high value pipelines. The acquisition of the MORGRIP business completes CSS’ products and service offering enabling CSS to take a lead role in providing complete subsea and deepwater pipeline repair solutions, delivering it’s services on a sale or rental basis worldwide. “This has been a strategic move to build a foothold in a market that we believe will grow significantly the next few years. With the MORGRIP Connector and the MORGRIP team onboard we have taken a position to meet client’s requirements for the effective execution of demanding deepwater pipeline repair projects,” said P?l Magne Hisdal, chairman of CSS. “The strong synergies already in place between the teams have already enabled us to develop unique and effective solutions, this fully integrated business offers ourselves and the market some very exciting opportunities,” added Paul Hughes, MORGRIP business leader. MORGRIP? Connectors are weldless mechanical connectors which provide a high integrity connection for all types of metal pipework, onshore and offshore, topside and subsea. They are designed to be used as a fire-safe weldless replacement for a permanent pipeline repair, blanking redundant lines or for tie?ins. Connector Configurations Flange Adaptor The Flange Adaptor terminates a bare-pipe with an ASME/ANSI Class flange forming a lightweight, compact and low-cost connection. This configuration is used in flange replacement, pipe re-routing/tie-in, capping pipe that may require later intervention, and spool repair; and applicable topside or subsea. Coupling The Coupling joins one bare-end pipe direct to another. The Coupling provides a lightweight, compact and low cost option ideal for use in re-routing/tie-in, and spool repair applications; and can be used topside or subsea. Pipe Adaptor The Pipe Adaptor is pre-welded to the bare-end pipe as part of the fabrication process. It is then used to connect to existing pipework without the need for hot work. The Pipe Adaptor provides a flexible engineered solution to overcome specific piping repair requirements and installation demands. End Cap The End Cap provides a simple and effective way of capping-off redundant pipe as a permanent repair or on a temporary basis as part of a shutdown or larger repair procedure. The End Cap can also be used as part of a pressure test and can be provided with integrated porting for spool testing. All formats suit specific applications, whether for use on carbon steel, stainless steel or duplex pipes. Other Connector configurations are available such as Tee Connectors and Reducer Connectors on an engineered projectby-project basis through our dedicated engineering team. Hydratight’s range of MORGRIP Connectors offer versatile solutions to the problem of bare pipe connections. Their design is adapted to suit applications ranging from high temperature, high pressure hydrocarbon service lines fitted on the topside of offshore platforms, through to the supply of connectors capable of being remotely installed in over 3,280 ft (1,000 m) of water. They provide a connection that is equal in strength to a weld and has DNV and Lloyds Type approvals, stating that the Couplings may be used as a permanent or temporary substitute for welded connections.
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